CNC Wire EDM Parts - Precision Machining Solutions
Product Specifications
| Attribute | Value |
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding and Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire EDM Technology Overview
Wire-cut EDM is a versatile precision machining process capable of manufacturing complex shapes and geometries. This technology is particularly valuable in aerospace and medical industries where strict tolerances are required. The process produces precise cuts by melting or vaporizing material rather than mechanical removal, enabling machining of features unsuitable for traditional techniques.
As industrial production scales and manufacturing technology advances, wire cutting has gained widespread adoption due to its high precision, efficiency, low power consumption, and cost-effectiveness. In mold processing, EDM technology has revolutionized manufacturing by enabling integrated die processing, reducing cycle times and costs while maintaining exceptional accuracy.
Industry Applications
- Automotive Industry: Ideal for complex automotive components requiring high precision, particularly for specialized holes and cavities.
- Medical Industry: Perfect for intricate medical devices and implants where precision is critical, including dental components and syringe parts.
Material Specifications
Aluminum: Excellent thermal/electrical conductivity but requires careful handling to avoid gelatinous buildup during processing.
Titanium: Well-suited for EDM machining with deionized water as dielectric medium to control heat.
Steel: Preferred for complex features despite heat generation challenges.
Brass: Requires slower cutting speeds due to softness but offers high tensile strength.
Key Advantages
- Exceptional cutting precision requiring minimal post-processing
- Ideal for small parts and fine detail work
- Capable of complex geometries beyond traditional CNC capabilities
- Burr-free, deformation-free cutting in single operation
- Continuous, uninterrupted processing
Product Gallery
Frequently Asked Questions
What other types of EDM are available?
Beyond Wire EDM, drilling EDM uses tubular electrodes for fine deep holes, while sinker EDM uses shaped electrodes to create cavities.
What is the difference between wire cutting and laser cutting?
Laser cutting uses thermal energy while wire EDM employs electrical discharge for material removal.
Why use deionized water in wire-cut EDM?
Deionized water serves as an effective coolant with low carbon properties to regulate dielectric temperature.
