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China Titanium TA7 EDM Wire Cutting Parts Galvanizing High Precision For Aerospace Components wholesale

Titanium TA7 EDM Wire Cutting Parts Galvanizing High Precision For Aerospace Components

Name: Titanium TA7 EDM Wire Cutting Parts Galvanizing High Precision For Aerospace Components
Brand: JIA SHAN
Price: 0.05 USD

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Place of Origin :China

MOQ :10pcs

Price :0.05-0.12USD

Payment Terms :T/T, L/C

Supply Ability :carbon steel, stainless steel,aluminum,titanium,nickel,alloy steel

Delivery Time :15days

Packaging Details :Plastic Bag+Chipboard Carton+Plywood Pallet Pallet with Belt&Plastic Film.

Brand Name :JIA SHAN

Name :CNC wire EDM Parts

Material :carbon steel, stainless steel,aluminum,titanium,nickel,alloy steel

Hardness :HRC 58-62

Mainly Process :Centerless Grinding And Mitsubishi EDM

Key Processes :PG machining,WEDM, EDM, Surface Grinding

Accuracy For Grinding :0.001mm

Mian Machining :Grinding, EDM, WEDM and so on

Tolerance :±0.005mm

Edm Accurac :0.002m

Quality Control :100% inspection

Oem Service :Yes

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Titanium TA7 EDM Wire Cutting Parts Galvanizing CNC Machining Medical Parts

Product Specifications

Attribute	Value
Name	CNC wire EDM Parts
Material	Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel
Hardness	HRC 58-62
Main Process	Centerless Grinding And Mitsubishi EDM
Key Processes	PG machining, WEDM, EDM, Surface Grinding
Accuracy For Grinding	0.001mm
Main Machining	Grinding, EDM, WEDM and more
Tolerance	±0.005mm
EDM Accuracy	0.002mm
Quality Control	100% inspection
OEM Service	Yes

Product Description

Titanium TA7 EDM Wire Cutting Parts Galvanizing High Precision For Aerospace Components

Wire EDM Machining Process

Wire-cut electrical discharge machining (EDM) is a versatile precision machining process capable of manufacturing complex shapes and geometries with strict tolerances. This technology is particularly valuable in aerospace and medical industries where precision is paramount, and can be used for both prototype hand plates and mass-produced parts.

With industrial production expansion and manufacturing technology advancement, wire cutting technology has gained widespread adoption in machining production due to its high precision, efficiency, low power consumption, and cost-effectiveness. In the mold industry, EDM technology has revolutionized cold die and extrusion die processing, replacing traditional separate die and curve grinding methods to shorten manufacturing cycles while maintaining high precision.

The process creates precise cuts by melting or vaporizing material rather than mechanical removal, enabling machining of features unsuitable for traditional techniques. All processed materials must be electrically conductive.

Electrical discharge wire cutting (wire EDM) is an electrothermal production process that improves upon traditional EDM methods. It is compatible with virtually all conductive materials and capable of producing complex designs and shapes.

As a non-contact reduction manufacturing process, wire EDM uses charged fine wires and dielectric fluids to shape metal parts with exceptional precision.

Industry Applications

Aerospace Industry

Wire-cut machining's minimal tolerances make it ideal for aerospace components. The process avoids the high temperatures and stresses of traditional cutting tools, making it suitable for sensitive parts. Aerospace manufacturers rely on wire EDM for engine components, turbine blades, landing gear parts, and other applications requiring excellent surface finish and precision.

Automotive Industry

The automotive sector utilizes wire-cut machines for complex-shaped parts with high precision requirements, particularly for creating specialized holes and cavities in customized automotive components.

Medical Industry

Wire EDM's ability to process complex parts with high precision makes it invaluable for medical device manufacturing. The technology can add microscopic features to critical components like dental implants and syringe parts without compromising structural integrity, as the wire diameter determines incision size.

Material Specifications

Aluminum	Offers excellent thermal and electrical conductivity but requires careful handling due to its soft nature and potential for gelatinous buildup during processing.
Titanium	EDM machining is particularly suited for titanium, capable of handling the alloy's viscosity and breaking down lengthy chips. Deionized water is essential as a processing medium to control heat generation.
Steel	While steel's strength makes it challenging for traditional machining, wire EDM excels at processing complex steel features. Heat management precautions are necessary during processing.
Brass	With high tensile strength and easy machinability, brass requires slower cutting speeds due to its soft metal properties.

Key Advantages

Exceptional cutting precision typically eliminates need for additional workpiece processing
Ideal for small components and highly detailed cutting projects
Capable of manufacturing complex designs unachievable with traditional CNC machining
Produces clean cuts in a single processing stage without burrs or deformations
Continuous, uninterrupted processing workflow

Frequently Asked Questions

What other types of EDM are available?

Beyond wire EDM, other variants include drilling EDM (using tubular electrodes for fine, deep holes) and sinker EDM (using shaped conductive metal electrodes). Each serves different machining requirements based on electrode type and application.

What is the difference between wire cutting and laser cutting?

Laser cutting employs a high-power thermal beam for material cutting, while wire EDM utilizes electrical discharge between the wire and workpiece for material removal, offering different advantages based on material properties and precision requirements.

Why use deionized water in wire-cut discharge machining?

Deionized water serves as an effective coolant with low carbon properties, helping regulate dielectric temperature during the wire EDM process to maintain optimal cutting conditions and precision.

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