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Attribute | Value |
---|---|
Name | CNC wire EDM Parts |
Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
Hardness | HRC 58-62 |
Main Process | Centerless Grinding And Mitsubishi EDM |
Key Processes | PG machining, WEDM, EDM, Surface Grinding |
Accuracy For Grinding | 0.001mm |
Main Machining | Grinding, EDM, WEDM |
Tolerance | ±0.005mm |
EDM Accuracy | 0.002mm |
Quality Control | 100% inspection |
OEM Service | Yes |
Wire-cut discharge machining is a versatile precision machining process capable of manufacturing complex shapes and geometries with strict tolerances. This technology is widely used in aerospace, medical industries, and for mass-produced parts.
Aerospace Industry: Preferred for engine components, turbine blades, and landing gear parts requiring excellent surface finish and precision.
Medical Industry: Ideal for dental implants, syringe parts, and other medical devices requiring tiny features without compromising structural integrity.
Aluminum | Excellent thermal/electrical conductivity. Requires proper operation to avoid gelatinous buildup during processing. |
Titanium | Requires deionized water as medium to control heat during processing. |
Steel | Generates significant heat; requires precautions when processing complex features. |
Brass | High tensile strength but requires slow cutting speed due to softness. |
Besides Wire EDM, there are drilling EDM (using tubular electrodes for fine, deep holes) and sink hole EDM (using conductive metal to form shaped electrodes).
Laser cutting uses high-power thermal beams, while wire-cut EDM uses electrical processing with a wire electrode.
Deionized water serves as a coolant with low carbon properties to regulate dielectric temperature during processing.